What Materials Are Used for Paper Pallet Decks ?

The deck is an important part of a Paper Pallet because it creates the supporting surface above the pallet runners.

Eltete Paper Pallets are not limited to one fixed deck-board material. According to Eltete’s official Paper Pallet documentation, the deck can be manufactured using corrugated board, Honeycomb Board or another suitable material according to the application.

Underneath the deck, Eltete can use PallRun® pallet feet to form the supporting structure of the Paper Pallet. The number of cores inside the PallRun® can also be customised according to the strength required.

This means the Paper Pallet can be configured as a complete system rather than being limited to one standard board and runner arrangement.

Q – What Is a Paper Pallet Deck?

A – The Paper Pallet deck is the upper surface positioned above the pallet runners.

In Eltete’s Paper Pallet construction, the deck can be combined with PallRun® components underneath to form a complete load platform. Eltete’s official brochure illustrates both corrugated and Honeycomb Board as possible deck-board materials.

Eltete also offers standard and tailor-made Paper Pallet configurations. The company states that pallets can be manufactured according to customer needs and supplied in the required sizes.

Therefore, selecting the deck is part of determining the complete Paper Pallet construction.

Q – Can Corrugated Board Be Used for a Paper Pallet Deck?

A – Yes.

Eltete specifically identifies corrugated board as one of the materials that can be used as a Paper Pallet deck.

The official Paper Pallet illustration shows corrugated board as one of the available top-board options that can be combined with PallRun® components beneath the deck.

A Paper Pallet using this type of construction can therefore consist of:

– Corrugated deck board
– PallRun® pallet feet
– Customised PallRun® core configuration
– A selected pallet size and height
– Two-way or four-way pallet construction, where required

Eltete states that pallet construction can be tailored according to customer requirements rather than relying on only one standard configuration.

Q – Can Honeycomb Board Be Used for a Paper Pallet?

A – Yes.

Honeycomb Board is another deck-board option specifically shown in Eltete’s official Paper Pallet material.

Eltete’s Paper Pallet brochure explains that the most suitable top-board material can be selected for each need and specifically identifies Honeycomb Board together with corrugated board as available options.

This enables Honeycomb Board to form the upper surface of a Paper Pallet while PallRun® components provide the supporting structure underneath.

Eltete also uses Honeycomb Board elsewhere within its transport-packaging systems because the material can form structural and supporting components according to the packaging application.

Q – What Is PallRun®?

A – PallRun® is the supporting pallet component used underneath Eltete Paper Pallets.

Eltete describes PallRun® as a recyclable carton-board pallet foot consisting of compact carton-board profiles combined with stabilising paper cores.

Several PallRun® components can be combined with a suitable top board to create a complete Paper Pallet. Eltete also allows PallRun® to be combined directly with Honeycomb Board or carton board.

In simplified form:

Deck Board

PallRun® supporting structure

Complete Paper Pallet

The exact combination depends on the required pallet construction.

Q – How Does PallRun® Affect Paper Pallet Construction?

A – PallRun® is not limited to one internal configuration.

Eltete states that the number of cores per PallRun® can be customised according to required strength.

This is important because Paper Pallet construction involves more than selecting the upper board.

The complete structure can involve decisions regarding:

– Deck-board material
– Number of PallRun® cores
– Runner arrangement
– Pallet dimensions
– Pallet height
– Two-way or four-way construction

Eltete’s brochure presents these elements as part of its standard and tailor-made Paper Pallet approach.

Q – Corrugated Board or Honeycomb Board: Which Does Eltete Use?

A – Eltete can use either corrugated board or Honeycomb Board, depending on the Paper Pallet requirement.

Q – Eltete’s official material does not state that one of these deck materials is universally better than the other.

Eltete’s official wording is much safer and more accurate:

The most suitable top-board material is selected for each need.

Therefore, the appropriate Paper Pallet deck should be selected as part of the complete pallet configuration.

Q – Can Other Materials Be Used for the Paper Pallet Deck?

A – Eltete’s Paper Pallet brochure does not restrict the deck to only corrugated or Honeycomb Board.

The company states that other suitable material options are also available.

This gives Eltete flexibility to develop the Paper Pallet according to the individual packaging application rather than applying one deck construction to every customer.

However, Eltete’s public documentation does not provide a complete list of every possible deck material.

For that reason, specific material availability and suitability should be confirmed with Eltete according to the application.

Q – Can Flatboard Be Used in Paper Pallet Construction?

A – Eltete’s Paper Pallet documentation also identifies Flatboard as part of Paper Pallet construction.

The official brochure states that:

Flatboard gives strength and makes roll-conveyor use possible.

This is particularly useful from an SEO perspective because it connects several relevant topics:

paper pallet
→ Flatboard
→ roll conveyor
→ paper pallet construction

Instead of creating a separate unsupported explanation about conveyor engineering, Eltete can point directly to its documented Paper Pallet construction.

Q – Can Eltete Paper Pallets Be Used on Roll Conveyors?

A – Eltete states that its Paper Pallets are suitable for use on roll conveyors when configured appropriately.

The company’s Paper Pallet brochure specifically shows Flatboard as a component that provides strength and makes roll-conveyor use possible.

Therefore, conveyor compatibility should be considered when determining the complete Paper Pallet construction.

This can include the deck structure, pallet feet and overall pallet configuration.

Q – Are Paper Pallet Deck Sizes Customisable?

A – Yes.

Eltete states that it can provide the exact pallet size required to make transportation more effective in terms of space and price. Different pallet size and height options are available.

For deck boards, Eltete’s official Paper Pallet documentation lists automatic production dimensions from:

Minimum: 400 mm

to

Maximum: 1,200 mm

while manual assembly is stated as being available as required.

This should not be interpreted as saying that every possible Paper Pallet is limited to one standard footprint. Eltete specifically presents its Paper Pallets as standard and tailor-made solutions.

Q – What Paper Pallet Configurations Does Eltete Show?

A – Eltete’s official Paper Pallet brochure illustrates several pallet configurations.

These include:

2-way 800 × 1200 mm

and

4-way 800 × 1200 mm configurations.

The brochure also visually presents more than one runner arrangement for four-way construction.

These illustrations demonstrate that Eltete Paper Pallets can be configured in different ways instead of relying on only one fixed runner layout.

Q – Is the Deck the Only Part That Determines Paper Pallet Strength?

A – No.

Eltete’s own documentation indicates that Paper Pallet strength is linked significantly to the supporting PallRun® structure.

PallRun® combines strong laminated U-profiles, a kraftliner surface and paper cores, and Eltete allows the number of cores to be customised according to the required strength.

Eltete also reports independent testing in which one 4-way pallet configuration reached up to 10,000 kg of static compression strength without failure. That result applies to the tested configuration and should not be presented as the universal load capacity of every Eltete Paper Pallet.

Therefore, Paper Pallet performance should be considered based on the complete construction rather than the deck material alone.

Frequently Asked Questions

Q – What material is used for a paper pallet deck?

A – Eltete states that Paper Pallet decks can use corrugated board, Honeycomb Board or another suitable material according to the application.

Q – Can corrugated board be used for a Paper Pallet?

A – Yes. Corrugated board is specifically listed by Eltete as one of its available Paper Pallet deck-board options.

Q – Can Honeycomb Board be used for Paper Pallets?

A – Yes. Eltete identifies Honeycomb Board as another possible Paper Pallet deck material.

Q – What supports the Paper Pallet deck?

A – Eltete can use PallRun® pallet feet beneath the deck. PallRun® consists of carton-board profiles combined with stabilising paper cores.

Q – Can the strength of PallRun® be customised?

A – Yes. Eltete states that the number of cores per PallRun® can be customised according to the required strength.

Q – Can Paper Pallets be used on roll conveyors?

A – Yes. Eltete states that its Paper Pallets can be suitable for roll-conveyor use and identifies Flatboard as a component that provides strength and enables this application.

Q – Can Paper Pallet deck dimensions be customised?

A -Eltete provides standard and tailor-made Paper Pallets and states that exact sizes and different heights can be supplied according to customer requirements.

Q – Does Eltete offer both 2-way and 4-way Paper Pallets?

A – Yes. Eltete’s official Paper Pallet documentation shows both 2-way and 4-way pallet configurations.

Building the Paper Pallet Around the Application

An Eltete Paper Pallet is not limited to one fixed construction.

The pallet can combine a suitable deck board with PallRun® supporting components, while dimensions, height, core configuration and pallet layout can be adapted according to the requirement.

Corrugated board and Honeycomb Board are both documented Eltete options for the Paper Pallet deck, while Flatboard can be incorporated where additional strength and roll-conveyor use are required.

The result is a Paper Pallet system that can be tailored around the required transport-packaging application rather than being restricted to one standard deck material or pallet structure.

Contact Eltete Malaysia to discuss the appropriate Paper Pallet deck, PallRun® configuration, dimensions and pallet construction for your application.