Transport packaging does not always require a flat, rectangular protective panel.
Some products require packaging elements shaped around their dimensions, edges or internal arrangement. Eltete addresses this need by die-cutting Honeycomb Board into customised paper-based components.
Eltete states that die-cut Honeycomb Board can be used to produce new types of:
– Corner protection
– Cushioning materials
– Product beds
– Product dividers
Eltete also states that this 100% recyclable solution can replace materials such as EPS in suitable packaging applications.
Quick Answer: What Is Die-Cut Honeycomb Board?
Die-cut Honeycomb Board is Eltete Honeycomb Board that has been cut into a required shape for a specific packaging application.
Instead of being used only as a flat sheet, the board can be converted into product-specific elements such as cushioning pieces, protective corners, dividers and product beds. Eltete Honeycomb Board can be shaped or cut into the exact elements required for its end use.
The die-cut element can then become part of a wider packaging solution designed to provide protection, stabilisation, stacking strength or uniform weight distribution.
What Is Eltete Honeycomb Board?
Eltete Honeycomb Board is a 100% recyclable paper product with a hexagonal internal cellular structure.
Eltete states that the combination of its cellular construction and raw materials provides compression strength and rigidity. The board is also lightweight and has cushioning properties for transport packaging and other applications.
Official uses of Eltete Honeycomb Board include:
– Customised outer packaging
– Product dividers
– Void fillers
– Cushioning materials
– Edge protectors
– Weight spreaders
– Paper Pallet bases
– Heavy-duty box side walls
– Substitutes for suitable wooden components
Die-cutting expands how the board can be converted into more specific packaging shapes.
What Does Die-Cutting Mean for Honeycomb Board?
For Eltete Honeycomb Board, die-cutting refers to converting the board into shaped packaging elements instead of using it only as a standard flat panel.
Eltete does not publish a detailed production procedure for die-cutting on its Malaysia website. However, its official product information confirms that Honeycomb Board can be easily shaped or cut into the exact elements required for its intended use.
The official New Products and Innovations page specifically identifies die-cut Honeycomb Board applications involving:
– Corner protection
– Cushioning materials
– Product beds
– Dividers
The final shape depends on the product and the packaging application.
Why Use a Custom-Shaped Packaging Component?
Eltete Packaging Solutions are created by combining profiles, pallet elements and other paper-based components.
Eltete states that the ideal solution is to minimise material by choosing the exact components needed for each application. These combinations can provide:
– Stabilisation
– Stacking strength
– Protection
– Uniform weight distribution
A die-cut Honeycomb Board component supports this approach because the board can be converted into an element intended for a particular position or function within the package.
Rather than adding a large standard panel where only a shaped component is required, the packaging design can use an element created for the application.
1. Die-Cut Honeycomb Board for Corner Protection
Corner protection is one of the official applications identified by Eltete for die-cut Honeycomb Board.
The board can be cut into a shape intended to protect a selected corner or product area.
Eltete also lists edge protection among the broader uses of Honeycomb Board. This means the board can function as a protective component rather than only as a full-size panel.
The shape and construction of the corner-protection element should be developed according to the transported product.
2. Die-Cut Honeycomb Board as Cushioning Material
Eltete lists cushioning material as an application for both standard Honeycomb Board and die-cut Honeycomb Board.
The product page states that the lightweight board has cushioning properties and provides protection for transport packaging.
Die-cutting allows the cushioning element to be shaped according to its required position inside the packaging.
This may involve producing a component for:
– A selected product area
– A particular section of the outer packaging
– A space within a customised packaging arrangement
– A product-specific internal structure
Eltete does not publish a universal cushioning value for all die-cut Honeycomb Board components. The correct solution therefore depends on the board and component selected for the individual application.
3. Die-Cut Honeycomb Board Product Beds
Eltete officially identifies product beds as one of the new packaging elements that can be produced by die-cutting Honeycomb Board.
A product bed is a shaped paper-based element within the packaging arrangement.
Because Honeycomb Board can be cut into the exact elements required for its end use, the product bed can be developed according to the intended packaging configuration.
This allows Honeycomb Board to become more than a flat layer beneath a product. It can be converted into a defined component within the overall packaging structure.
Eltete does not provide one standard product-bed design for every application. The dimensions and shape should therefore be matched to the product.
4. Die-Cut Honeycomb Board Dividers
Product dividers are included among the official applications of Eltete Honeycomb Board.
Eltete also specifically lists dividers as one of the components that can be produced through die-cutting.
A divider separates selected areas within the packaging structure.
The Honeycomb Board can be cut according to the required arrangement rather than being limited to a standard rectangular divider.
Die-cut dividers may form part of a wider paper-based packaging solution that combines:
– Honeycomb Board components
– Protective profiles
– Pallet elements
– Outer packaging
– Other exact components selected for the application
Eltete’s official Packaging Solutions approach focuses on combining only the components required to provide protection and stability.
5. Die-Cut Honeycomb Board as a Void-Filling Component
Eltete lists void filler as one of the official applications of Honeycomb Board.
Although the New Products and Innovations page does not separately name die-cut void fillers, Eltete confirms that Honeycomb Board can be shaped or cut into exact elements for its end use.
A custom-cut component may therefore be developed for a void-filling application when supported by the selected packaging design.
The exact shape and dimensions should be based on the application rather than assuming that one filler design is suitable for every package.
6. Die-Cut Honeycomb Board for Weight Spreading
Weight spreader is another official use of Eltete Honeycomb Board.
Eltete Packaging Solutions also identify uniform weight distribution as one of the functions that can be achieved by combining suitable paper-board components.
Where the packaging application requires a specifically shaped weight-spreading element, Honeycomb Board can be cut into the required form.
Eltete does not publish one universal load capacity for all custom-cut Honeycomb Board components. The board construction and complete packaging arrangement should therefore be selected according to the individual application.
Can Die-Cut Honeycomb Board Replace EPS?
Eltete states that its 100% recyclable die-cut Honeycomb Board solution can replace, for example, EPS in packaging.
This official statement relates to suitable packaging applications in which the die-cut paper-based component can perform the required protective function.
It should not be interpreted as meaning that one Honeycomb Board design can automatically replace every EPS component.
A replacement solution must still be developed according to:
– The required component
– The shape of the product
– The intended packaging function
– The complete packaging arrangement
These application factors align with Eltete’s approach of choosing the exact packaging components required for each transported product.
Is Die-Cut Honeycomb Board Recyclable?
Yes. Eltete describes its Honeycomb Board as a 100% recyclable paper product.
The company also specifically describes its die-cut Honeycomb Board solution as 100% recyclable.
This allows die-cut components to form part of Eltete’s wider paper-based Transport Packaging Solutions approach.
The complete recyclability of a finished package should still account for any other materials added to the final packaging arrangement.
Is Die-Cut Honeycomb Board Suitable for Heavy-Duty Packaging?
Eltete states that the hexagonal cellular structure and selected raw materials of Honeycomb Board provide compression strength and rigidity that can withstand impact and high loads for heavy-duty packaging.
Eltete also lists heavy-duty box side walls among the applications of Honeycomb Board.
However, the official website does not state that every die-cut component has the same heavy-duty performance.
The suitability of a die-cut element depends on:
– The Honeycomb Board selected
– The shape of the component
– Its function within the packaging
– The complete packaging construction
No single universal heavy-load value should therefore be applied to every die-cut Honeycomb Board solution.
Can Die-Cut Honeycomb Board Be Used With Protective Profiles?
Eltete Packaging Solutions are based on combining different components, including profiles and pallet elements.
Eltete protective profiles are made from strong, recyclable laminated carton board and are designed to protect products of different shapes during shipment, handling and storage. Individual sizes and qualities can be matched to each application.
A packaging solution may therefore combine:
– Die-cut Honeycomb Board elements
– Edgeboard
– Wrap-Around Edgeboard
– U-Profiles
– Flatboard
– Other packaging profiles
The final combination should be selected according to the required application.
Can It Be Used With Paper Pallet Components?
Eltete lists Honeycomb Board as a base for Paper Pallets.
Its Packaging Solutions concept also allows pallet elements and profiles to be combined with other paper-based components.
A custom packaging solution may therefore include:
– A Honeycomb Board pallet surface
– Cut Honeycomb Board protective components
– Paper-based pallet elements
– Protective profiles
– Other selected Eltete components
Eltete’s official approach is to design the combination according to the transported product and application.
Die-Cut Honeycomb Board vs Standard Honeycomb Board
Both products use Eltete Honeycomb Board material, but the form of the component is different.
Standard Honeycomb Board
Standard Honeycomb Board may be supplied as a panel and used for:
– Outer packaging
– Dividers
– Void filling
– Cushioning
– Edge protection
– Weight spreading
– Paper Pallet bases
– Heavy-duty box walls
– Die-Cut Honeycomb Board
Die-cut Honeycomb Board is converted into a more specific shape.
Eltete highlights its use for:
– Corner protection
– Cushioning components
– Product beds
– Dividers
The key difference is therefore not the basic paper product but how the board is converted for the packaging application.
Die-Cut Honeycomb Board vs D-Board Light
Eltete Honeycomb Board and D-Board Light both use cellular paper-board structures, but Eltete positions them for different primary applications.
Honeycomb Board is presented mainly for transport packaging functions such as cushioning, protection, weight spreading, pallet bases and heavy-duty box walls.
D-Board Light is presented primarily as a multimedia carton board for visual communication, printing, displays and three-dimensional constructions.
Die-cut Honeycomb Board should therefore be discussed as a transport packaging component rather than as a graphic display board.
What Are the Main Benefits of Die-Cut Honeycomb Board?
Based on Eltete’s official product information, die-cut Honeycomb Board provides several application-related benefits.
Custom Shapes
Honeycomb Board can be shaped or cut into the exact elements required for its intended use.
Multiple Packaging Functions
Die-cut components can be used as corner protection, cushioning material, product beds and dividers.
Lightweight Construction
Eltete describes Honeycomb Board as lightweight while also providing rigidity and compression strength.
Cushioning Properties
Eltete states that Honeycomb Board has cushioning properties for transport packaging.
Recyclable Paper-Based Material
Both Honeycomb Board and the die-cut solution are described by Eltete as 100% recyclable.
Alternative to EPS
Eltete states that die-cut Honeycomb Board can replace materials such as EPS in suitable packaging applications.
Compatibility With Complete Packaging Solutions
The component can form part of an Eltete Packaging Solution that combines profiles, pallet elements and other exact components required for protection and stability.
How Is the Correct Die-Cut Component Selected?
Eltete’s official website does not provide one standard die-cut design or specification for every product.
Instead, Eltete states that Honeycomb Board can be converted into the exact elements required for its end use. Its Packaging Solutions approach also focuses on choosing the exact components needed for each application.
The selected component may vary according to:
– Its required function
– The intended packaging arrangement
– The product shape
– The dimensions of the required element
– The other packaging components used
No unsupported universal dimensions, compression values or performance figures should be applied to every die-cut Honeycomb Board component.
Frequently Asked Questions
Q – What is die-cut Honeycomb Board?
A – Die-cut Honeycomb Board is Eltete Honeycomb Board that has been cut into a specific shape for a packaging application.
Q – What can die-cut Honeycomb Board be used for?
A – Eltete lists corner protection, cushioning materials, product beds and dividers as its main die-cut applications.
Q – Can Honeycomb Board be cut into custom shapes?
A – Yes. Eltete states that Honeycomb Board can be shaped or cut into the exact elements required for its end use.
Q – Can die-cut Honeycomb Board replace EPS?
A – Eltete states that its recyclable die-cut Honeycomb Board solution can replace materials such as EPS in suitable packaging applications.
Q – Is die-cut Honeycomb Board recyclable?
A – Yes. Eltete describes the die-cut solution and its Honeycomb Board material as 100% recyclable.
Q – Can it be used as cushioning?
A – Yes. Cushioning material is one of the official applications listed for die-cut Honeycomb Board.
Q – What is a Honeycomb Board product bed?
A – Eltete identifies product beds as one of the packaging components that can be created by die-cutting Honeycomb Board. The final shape is developed according to the application.
Q – Can it be used as a divider?
A – Yes. Eltete lists product dividers as an application of Honeycomb Board and specifically identifies dividers among its die-cut solutions.
Q – Can it protect corners?
A – Yes. Corner protection is one of the official uses of Eltete die-cut Honeycomb Board.
Q – Is it suitable for heavy-duty packaging?
A – Eltete Honeycomb Board is used for heavy-duty packaging applications, but the suitability of an individual die-cut component depends on its board construction, shape and complete packaging arrangement.
Q – Can it be combined with Edgeboard?
A – Eltete Packaging Solutions combine profiles, pallet elements and other paper-based components. Die-cut Honeycomb Board may therefore form part of a system that also includes suitable protective profiles.
Convert Honeycomb Board Into the Exact Packaging Element Required
Eltete die-cut Honeycomb Board allows a recyclable paper panel to be converted into a product-specific packaging component.
Official applications include:
– Corner protection
– Cushioning materials
– Product beds
– Product dividers
The wider Eltete Honeycomb Board range can also provide outer packaging, void filling, edge protection, weight spreading, Paper Pallet bases and heavy-duty box walls.
By shaping or cutting the board, Eltete can develop the exact component required for its end use rather than limiting the packaging design to a standard flat panel.
Contact Eltete Malaysia to discuss whether die-cut Honeycomb Board can be developed for your product-protection and transport-packaging requirements.
